Side Channel Pumps Explained
The design of the side channel pump allows for the transfer of liquid-gas mixtures with up to 50% vapor; therefore, eliminating possible air or vapor locking that can occur in other pump designs. A special suction impeller lowers the NPSH requirement for the pump.
The side-channel pump design is similar to a regenerative turbine in that the impeller makes regenerative passes through the liquid. However, the actual design of the impeller and casing and the principles of operation differ greatly.
The liquid or liquid/vapor mixture enters each stage of the pump through the inlet port. Once the pump is initially filled with liquid, the pump will provide a siphoning effect at the inlet port. The effect is similar to what happens in water ring pumps. The water remaining in the pump casing forms a type of water ring with a free surface. A venturi effect is created by the rotation of the impeller and the free surface of the water, thus pulling the liquid into the casing.
After the liquid is pulled through the inlet port, it is forced to the outer periphery of the impeller blade by centrifugal action. It is through this centrifugal action that the liquid is accelerated and forced into the side channel. The liquid then flows along the semicircular contour of the side channel from the outermost point to the innermost point until once again it is accelerated by the impeller blade. The liquid moves several times between the impeller and the side channel. Thus the rotating impeller makes several regenerative passes until the liquid reaches the outlet port. The speed of the impeller and the centrifugal action impart energy to the liquid through the exchange of momentum, thus allowing the pump to build pressure.
The side channel leads directly to the outlet port. At the outlet port, the main channel ends and a smaller mini channel begins. At the point where the mini-channel ends, there is a small secondary discharge port level with the base of the impeller blades.
As the liquid is forced to the periphery through centrifugal action due to its density, the vapor within the liquid stream tends to remain at the base of the impeller blades since it has a much lower density. The main portion of liquid and possibly some vapor, depending on the mix, is discharged through the outlet port. A small portion of the liquid flow follows the mini-channel and eventually is forced into the area between the impeller blades. The remaining vapor which was not drawn through the outlet port resides at the base of the impeller blades. At the end of the mini channel, as the liquid is forced into the area between the blades, the area between and around the impeller blade is reduced. The liquid between the blades displaces and thus compresses the remaining vapor at the base of the impeller blades. The compressed vapor is then forced through the secondary discharge port where it combines with the liquid discharged through the outlet port as it is pulled into the next stage or discharged from the pump. Thus entrained vapor is moved through each stage of the pump.
Each subsequent stage operates under the same principle. The number of stages can be varied to meet the required discharge head. When multiple stages are required, the relative positions of the stage outlet ports are radially staggered to balance shaft loads.
For information on Corken’s side channel pumps, click on the link below: